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Mass growth of silicon nanowires

Published on 28 October 2022
Scalable synthesis of nanostructured Si based materials remains a challenge. In CVD growth, SiNWs are obtained by reacting a gas flow of silane SiH4 on a substrate covered with gold nanoparticles AuNP at >500°C. SiH4 dissociates on molten gold droplets, and Si atoms dissolve in the metal. At saturation, Si starts to crystallize as a nanowire. Trouble is that SiH4 is an pyrophoric, explosive gas.

SiH4 + AuNP → 2H2 + SiNW

In our process, we switch to a chemist view of SiNW growth:

1/ a yield oriented growth: we use a small reactor volume with high silane and gold loading
2/ we use an organosilane oil as Si source because it is an air stable reagent
3/ reaction is made in 3D for mass production: for this, gold is deposited on NaCl micro-powder. NaCl offers large surface area and keeps catalysts apart. The salt is removed at the end of the reaction by washing with water.


O Burchak, P Chenevier, P Reiss
Patent FR1455431, 2014

Scalable chemical synthesis of doped silicon nanowires for energy applications
Nanoscale (2019) 11, 22504-22514
O Burchak, C Keller, G Lapertot, M Salaün, J Danet, Y Chen, N Bendiab, B Pépin-Donat, C Lombard, J Faure-Vincent, A Vignon, D Aradilla, P Reiss and P Chenevier